Sectoral Technology and Solutions - Cement
Artificial Intelligence and Machine Learning
Delta Zero Cement is a cloud-based platform that utilises powerful AI tools to achieve operational efficiencies in the cement industry and other foundation industries, reducing operational costs and carbon emissions. Delta Zero Cement focuses on the critical pre-heater and kiln process stages that account for all thermal fuel use and emissions in order to optimize fuel use, reducing carbon emissions.
Carbon Re
Address: 30 Great Guildford St, London, UK
State: London
National/International: International
β (+) 44 (0) 7883 3009858
π§ info[at]carbonre[dot]com
π https://carbonre.com/about
Carbon Capture Technology
A patented carbon capture technology using CDRMaxβ’ process which allows to capture more carbon at the lowest cost, all while meeting strict environmental criteria. The CDRMaxβ’ process captures carbon dioxide (CO2) from the industrial flue gases or off-gases emitted from power plants, boilers, kilns and chemical facilities. The process produces CO2 with purities ranging from 95% to 99%, which can then be sold, re-used, or sequestered. The CDRMaxβ’ process utilises our CO2 capture technology, proprietary solvent, process equipment, and advanced heat integration to significantly reduce both capital and operating costs.
Carbon Clean
Address: 3rd floor, 3 Valentine Place, London, GB, SE1 8QH
State: London
National/International: International
π https://www.carbonclean.com/
Carbon Capture Utilisation and Storage (CCUS)-Carbon Upcycling technology
Carbon Upcycling technology works by takig industrial by-products or natural minerals and combining them with a CO2 source in large catalytic reactors to improve the performance of cement, plastics, consumer products, fertilizers, and even pharmaceuticals. The CO2 can be directly captured from fossil fuel combustion. Carbon Upcycling's patented reactor 'exfoliates' the surface area of each particle of feedstock. Carbon Upcycling has demonstrated the ability of its reactor to produce high-performing SCMs from over 30 different feedstocks so far, including fly ash, steel slags, glass, biomass, volcanic rocks, natural pozzolans, metal mine tailings, aggregate ο¬nes, silicates, and clays. Their solution employs CO2 treatment to enhance industrial by-products to produce cement and concrete additives which enable the proportion of clinker in cement, and cement in concrete, to be reduced. Carbon Upcycling produces CO2-enhanced cement and concrete additives. The technology sequesters CO2 inside advanced materials while simultaneously improving their performance.
Carbon Upcycling
Address: Shelton Street, Covent Garden, London, UK
State: London
National/International: International
π§ info[at]carbonupcycling[dot]com
π https://carbonupcycling.com/concrete/
Carbon Capture Utilisation and Storage Solution (CCUS)-Accelerated Carbonation Technology (ββACTββ)
Carbon8 has developed a patented chemical process called Accelerated Carbonation Technology (ββACTββ). The ACT process mineralises and stabilises industrial by-products/ residues to produce a granular solid. The ACT process mineralises and stabilises industrial by-products/ residues to produce a granular solid. This technology is applicable for cement producers since the carbon dioxide produced as a result of combustion can be reacted with cement bypass dust (CBD), and CBD can have a COβ uptake of over 30%. This solution permanently stores carbon, reduces industrial waste, and produces low-carbon alternatives to conventional aggregates. The COβntainer is the realisation of Carbon8 technology as a compact, mobile CCUS solution. It allows for easy implementation on-site, avoiding disruptions in production. The containerised solution enables direct waste COβ capture from flue gas.
The lightweight aggregates produced during the ACT process have various applications in construction and are a valuable high-performance alternative to natural aggregate, inherently reducing the carbon footprint of any construction project.
Carbon8
Address: Pembroke Building, Central Avenue, Chatham Maritime, Kent, UK
State: UK
National/International: International
π§ enquiries[at]carbon8[dot]co[dot]uk
π https://www.carbon8.co.uk/about
Combined Recycling Process
Cambridge Electric Cement have developed a process wherein old cement powder is used instead of lime-flux in steel recycling via melting in an Electric Arc Furnace (EAF). As the steel melts, the flux forms a slag that floats on the liquid steel, to protect it from oxygen in the air. After the recycled steel is tapped off, the liquid slag is cooled rapidly in air, and ground up into a powder, this powder is virtually identical to the clinker which is the basis of new Portland cement. Steel and cement can therefore be recycled under the same conditions, resulting in avoided emissions both from the decarbonation of limestone for cement making and the production of the lime flux normally used in the EAF.
Cambridge Electric Cement
Address: Eston Road, Middlesbrough, UK
State: UK
National/International: International
β (+)44 (0)1642 382000
π§ enquiries[at]mpiuk[dot]com
π https://www.mpiuk.com/research-project-cement-2-zero.htm
Drying Technology
A technology for drying and upgrading bulk-solid materials resulting in up to a 75% reduction in CO2 emissions and energy costs compared with legacy drying technology. Coomtechβs innovative and modular Kinetic Driers remove surface moisture by shearing the water from particle surfaces, keeping the air and moisture separate from the dried particles which go to storage, transport or directly into processing. The Coomtech innovation doesn't use high temperatures, and leverages nature in a modular and more efficient way. Coomtech-enabled plants can even run multiple types or specifications of material at the same time, increasing production optimization and improving customer service.
Coomtech
Address: Rivendel, Venney Farm, Hundred Foot Bank, Welney, Norfolk
State: Norfolk
National/International: International
π§ mzlatnar[at]coomtechltd[dot]com
π https://coomtech.com/
Geopolymer Technology for Producing Low Carbon Cement
Material Evolution is creating a sustainable alternative to Ordinary Portland Cement (OPC) using patented geopolymer technology and proprietary machine learning algorithms to create more sustainable materials. Low-carbon alternative to OPC reduces the impact of typical construction materials through its industrial waste composition (97%). They have developed a way to produce low-carbon cement from industrial waste composition (97%). The product will enable the production of carbon-negative cement since its production will utilize historical industrial by-products and waste from the chemical industry. It clears brown sites, reduces the need for landfill and creates a more efficient process for using industrial waste. Material Evolution has conducted several industrial trials with a large pre-caster in Europe, that has demonstrated repeatability and viability at scale.
Material Evolution
Address: 21 Botanic Avenue, Belfast, Northern Ireland
State: Ireland
National/International: International
π§ info[at]materialevolution[dot]co[dot]uk
π https://www.materialevolution.com/
Increase of Alternte Fuel and Raw (AFR) Material Utilization
A specialised consultancy firm which offers low CAPEX energy-efficient solutions for the cement and lime industry. CINARΒ has been solving industrial problems related to pyro-processing and combustion emissions for the last 25 years using its in-house developed computational fluid dynamics (CFD) simulations. CINAR work with Europe's leading manufacturers of kilns, boilers, furnaces, and burner manufacturers on the development of waste fuel substitution techniques for the cement and lime industries. Provide consultancy support the cement industry in its transition to alternative fuels and raw materials (AFR) by optimising the design choices such as best AFR injection locations, preferred fuel mix, deposit build-up potential, loss on productivity, as well as impact on NOx, alkali and sulphur cycles, damage to refractory lining, creation of localised hot-spots and unstable kiln operation
Cinar Limited
Address: 11 Elvaston Place, London
State: London
National/International: International
β +44 (0) 20 758 122 45
π§ info[at]cinar[dot]co[dot]uk
π https://www.cinar.co.uk/
Increase of Alternte Fuel and Raw (AFR) Material Utilization from 2% to 10%
Increase in AFR by installation of co-processing platforms which can be used to treat various type of fuels such as Municipal Solid Waste, Municipal liquid waste, animal waste, sludge, Syngenta waste, paint etc. which shall increase the thermal substitution rate to 10%.
FLSmidth Private Limited
Address: FLSmidth House 34, Egatoor, Kelambakkam Tamilnadu 603 103 Chennai India
State: Tamilnadu
National/International: National
β (+)91 44 4748 1000
π§ indiainfo[at]flsmidth[dot]com
π https://www.flsmidth.com/en-in/
Increase in AFR by installation of co-processing platforms which can be used to treat various type of fuels such as Municipal Solid Waste, Municipal liquid waste, animal waste, sludge, Syngenta waste, paint etc. which shall increase the thermal substitution rate to 10%.
HUMBOLDT WEDAG INDIA PVT LTD
Address: Humboldt Wedag India Pvt Ltd A-36, Mohan Co-op Industrial Estate Mathura Road New Delhi 110 044 IND
State: Delhi
National/International: National
β (+)91 11 4210 1110
π§ atonu[dot]bhattacharya[at]khd[dot]com
π https://www.khd.com/
Increase in AFR by installation of co-processing platforms which can be used to treat various type of fuels such as Municipal Solid Waste, Municipal liquid waste, animal waste, sludge, Syngenta waste, paint etc. which shall increase the thermal substitution rate to 10%.
Thyssenkrupp
Address: Pimpri, Pune - 411018, India
State: Maharashtra
National/International: National
β (+)91-20-27425461/2/3/4
π§ contactus[dot]tkii[at]thyssenkrupp[dot]com
π https://thyssenkrupp-industries-india.com/
Industry 4.0 Wireless Energy Solutions
Industry 4.0 Wireless Energy Solutions offering end to end solution, right from LT main panel up to individual machines. While panel-level wireless sensors give an overview of energy consumption at the macro-level, the circuit-level / machine-level wireless sensors monitor energy consumption at each electrical phase (R/Y/B) of a machine. This will help in reducing inefficiencies/ wastages in any system but also machine level breakdowns through predictive maintenance. As the complete solution is wireless, the installation and software integration are executed within minutes and the whole system/ facility can be digitalized in no-time. The clip-on sensors are self-powered (no battery/ electrical source) and maintenance-free.
Centrica
National/International: International
π§ anand[at]hitechfe[dot]in
π https://www.centricabusinesssolutions.com/
Oxidative Ionothermal Synthesis (Direct Oxidation)
Nanomox's patent-pending 'OIS process' (Oxidative Ionothermal Synthesis) utilises green catalytic solvents at low temperatures to complete the direct oxidation of metals to produce high-performance inorganic materials for industry. This process can treat metal-containing wastes from the Foundations Industries (FI). This technology offers enormous energy efficiency improvements and reduces reliance upon energy-intensive pyrometallurgical processes. In addition, this process co-produces hydrogen that can be used as a green fuel (AFR). This technology will provide steelmakers with the opportunity to reduce both waste and CO2 emissions of steel manufacturing whilst producing hydrogen which can be used as an alternative energy source to fossil fuels.
Nanomox
Address: 21 Albemarle St, London, UK
State: London
National/International: International
π§ f[dot]malaret[at]nanomox[dot]net
π https://nanomox.net/
USE OF AFR(Liquid) IN CEMENT INDUSTRY
Use of alternate fuels and raw materials reduces carbon emissions that result from using fossil fuels. Commercial Launch of the nozzle design has been optimized to increase the consumption of Liquid AFR to 3.0 KL/ Hr The Modified & refined end product (Version 2.0) was highly efficient for purpose of effective combustion of different types of Liquid AFR used in cement plants.
Invotech Industrial Solutions Private Limited
Address: Near Mantri Steel Traders, Sendriya, Parbatpura β Makhupura Industrial Area Extension, Ajmer- 305002
State: Rajasthan
National/International: National
β +91-8005521600, +91- 9001458066
π§ info[at]invotechsol[dot]com
π https://invotechsol.com/
Waste Heat Recovery
Waste Heat Recovery system with a conventional steam circuit consists of the PH (Preheater) and AQC (Air quenching cooler) waste heat boilers, a generator house with the steam turbine and the generator. The waste heat from the PH boiler and AQC are used to run the steam turbine.
Triveni Engineering & Industries Limited
Address: 12 β A, Peenya Industrial Area Bangalore 560 058
State: Karnataka
National/International: National
β 9555 988 988
π§ snprasad[at]tbg[dot]trivenigroup[dot]com
π https://www.triveniturbines.com/cement.html
Waste Heat Recovery from Preheater and Kiln Cooler Outlet
Waste Heat Recovery in cement plant is used for drying raw material and power generation. The waste heat from the Preheater and Kiln cooler is used to dry the raw material so as to reduce its moisture content which will reduce the input fuel consumption. Similarly, the waste heat is conditioned in gas conditioning tower before feeding to boiler for generation of electricity.
Thermax India Limited
Address: D-13 MIDC IND AREAR D AGA ROAD, CHINCHWAD PUNE MH 411019
State: Maharashtra
National/International: National
β Via Website
π§ Via Website
π https://www.thermaxglobal.com/
Waste Heat Recovery in cement plant is used for drying raw material and power generation. The waste heat from the Preheater and Kiln cooler is used to dry the raw material so as to reduce its moisture content which will reduce the input fuel consumption. Similarly, the waste heat is conditioned in gas conditioning tower before feeding to boiler for generation of electricity.
Transparent Energy Limited
Address: 1st Floor, Pushpa Heights, Bibwewadi Corner, Pune β 411037, Maharashtra, India
State: Maharashtra
National/International: National
π§ info[at]tespl[dot]com
π https://www.tespl.com/
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